Introduction
Installing an
OS Giken R200 differential can transform your vehicle’s performance, especially for enthusiasts who demand better traction and reliability. Whether you’re upgrading for street driving, drifting, or track use, this guide provides everything you need to know about the
OS Giken R200 install process. We’ll cover essential tools, installation steps, and tips for getting the most out of your new differential.
What is the OS Giken R200 Differential?
The
OS Giken R200 differential is a highly efficient limited-slip differential (LSD) designed to improve torque distribution between wheels. Known for its durability and smooth performance, it provides superior handling for both high-performance and everyday vehicles.
Tools and Materials Required for the OS Giken R200 Install
Before starting the installation, gather the following:
- OS Giken R200 differential unit
- Gear oil (OS Giken-recommended oil preferred)
- Socket set and torque wrench
- Jack stands or lift
- Differential gasket
- Breaker bar and pry tool
- Loctite or thread locker
- Drain pan and sealant
Step-by-Step OS Giken R200 Install Process
1. Prepare the Vehicle
- Lift the vehicle using jack stands or a car lift for safe access.
- Place a drain pan under the differential and drain the old gear oil.
2. Remove the Old Differential
- Disconnect the driveshaft and axles from the existing differential.
- Unbolt the differential housing and carefully remove the old unit.
3. Inspect and Clean Components
- Clean the differential housing thoroughly to remove any old gasket material and debris.
- Check the driveshaft and axles for wear and damage.
4. Install the OS Giken R200 Differential
- Apply a new gasket or sealant to the differential housing.
- Carefully place the OS Giken R200 differential into the housing.
- Tighten all bolts to the manufacturer’s recommended torque specs.
5. Reattach Driveshaft and Axles
- Reconnect the driveshaft and axles, ensuring all bolts are secure.
- Use Loctite on bolts to prevent them from loosening over time.
6. Refill Gear Oil and Test
- Fill the differential with high-quality gear oil as per OS Giken’s recommendations.
- Test drive the vehicle to ensure smooth operation and no leaks.
Benefits of Installing OS Giken R200 Differential
- Enhanced Traction: Improves handling during acceleration and cornering.
- Smooth Engagement: Offers a progressive lock without harsh engagement.
- Durability: Built to withstand high stress and heavy-duty use.
- Versatility: Ideal for both daily driving and motorsports.
- Reduced Wheel Slip: Ensures better performance on wet or slippery surfaces.
Common Issues to Avoid During Installation
- Incorrect Torque: Ensure all bolts are tightened to the specified torque to avoid leaks.
- Incompatible Gear Oil: Always use the recommended oil to maintain the differential’s performance.
- Skipping Test Drive: A test drive helps identify potential issues like noise or improper installation.
Conclusion
Installing an
OS Giken R200 differential can significantly improve your vehicle’s performance by enhancing traction, durability, and driving stability. Following this guide ensures a smooth installation process with minimal hassle. Make sure to use the correct tools, recommended gear oil, and torque specifications to get the most out of your OS Giken upgrade. Enjoy better handling, smoother engagement, and the confidence of knowing your differential can handle any challenge.
FAQs
1. How long does the OS Giken R200 install take?
The installation typically takes 4-6 hours, depending on your experience and tools.
2. Can I install the OS Giken R200 differential myself?
Yes, with the right tools and mechanical knowledge, it’s possible to install it yourself.
3. What type of gear oil should I use?
It’s recommended to use OS Giken’s specified gear oil for optimal performance.
4. Do I need to re-torque the bolts after installation?
Yes, re-torque the bolts after the first few drives to ensure they remain secure.
5. How often should I change the differential oil?
Change the gear oil every 10,000-20,000 miles or as recommended by OS Giken.
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